Easy DIY Pre-Amp: Makes Piezo-Equipped Cigar Box Guitars Sound Better


Reduced feedback. Deeper bass response. And no more "quack!"

I was complaining about certain tonal problems with piezo pickups when the idea for this standalone pre-amp came to me. It's deceptively simple... a $17 acoustic guitar pre-amp with a hacked input becomes a great EQ and signal boost. And it's all housed in a cigar box!

First of all, here's how it sounds...

I built this prototype in less than one hour. Here's how to do it:

PARTS NEEDED:

  1. C. B. Gitty Pre-Amp Unit Model EQ-7545R ($16.49)*
  2. 1/4" guitar jack ($6.49/3 pack)
  3. Empty cigar box that is deep enough to house the pre-amp. These boxes are a good example.
  4. 9 volt battery

(*Note: a piezo rod pickup is included with the pre-amp. We'll need this!)

TOOLS NEEDED

  1. Wire stripper/cutter
  2. Soldering Iron and solder
  3. Coping saw, scroll saw or Dremel rotary tool.
  4. Small #1 Phillips head screwdriver

Here's a quick overview of the process. We'll get into detail with photos after the video:

STEP 1: Cut a 3.5" x 1.5" hole in the box to fit the pre-amp. You can use a coping saw, carpenters knife or a Dremel rotary tool with a cutting disk.

STEP 2: Drill two 3/8" holes in the box, one for each guitar jack needed.

STEP 3: Take the rod piezo out of the pre-amp packaging. Using wire cutters, cut off the rod piezo pickup from its wire. Cut closest to the pickup, leaving the longest length of wire possible.

STEP 4: Pull back the ground wire sheath to expose the lead wire. Strip off 1/4" of the lead wire's insulation.

STEP 5: Solder the ground sleeve wires to the ground prong (the inner, circular portion of the jack). Solder the lead wire to the other prong (the lead prong) of the jack. This is now our hacked pickup wire and will become the input jack.

STEP 6: Insert the 1/8" plug of the hacked pickup wire into the receptacle of the pre-amp unit.

STEP 7: Install both guitar jacks to the cigar box. I would recommend positioning the hacked wire (Input) on the right side of the layout and the the black plastic jack (Output) on the left side. Also insert the 9 volt battery at this time.

STEP 8: Mark your input and output jacks accordingly. I used a woodburning pen. You could use paint or any other method. (Remember, this pre-amp in the photos is a prototype. My next one will have a cooler layout, better graphics, a carrying handle and feet!)

OPTIONAL- ADD A HIDDEN GUITAR PICK CADDY: If there's extra room in the box, you can glue an Altoids tin to the bottom. I simply used a hot glue gun to attach the bottom of the tin to the inside bottom of the box.

ADDITIONAL NOTES:

  • Unplug the guitar cables when not in use or it will drain your 9 volt battery.
  • Dialing-in the right tones is an art. Each instrument is different. The pre-amp is there to sculpt the tones ... and to also give signal boost to low-output piezos.
  • If the guitar sounds too distorted, try dialing back the volume on the pre-amp and increasing the volume on the amp/PA system.
  • If you sell cigar box guitars with piezo pickups, these pre-amps could be a great way to make additional income. Get fancy with them and give them a product name.

Good luck!

-Shane Speal, 2016

27th Apr 2016

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